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Three levels of tools to carry on a bicycle tour: Touring bicycles often require roadside repairs. The bike tools and spares in your panniers are very important components of your bike touring gear. Your tool kit is unlike most of the other gear onboard; it's the part you dread having to use. The right tool or spare can save your bike tour but tools are a heavy load. The right tool can save the day, if you know how to use it. Otherwise, it's just added weight. Emergency repairs may require tool experience and ingenuity to make on-the-fly repairs. As a bike tourist, you want to be independent and keep your touring bicycle rolling no matter how bad your luck. But there's a balance between a useful tool kit and one that is too much extra weight. Choosing Tool KitsWhen building your tool and spare kit, consider where and how long your trip will be, along with your mechanical aptitude. In my experience, the longer the tour, the bigger the tool kit you'll need. Travel in less-developed countries requires carrying more spare parts, as there will be less real bike shops. A two-year tour through Asia will require an extensive set of tools and spare parts. Developing countries do have bike shops, but rarely do they carry high end parts. Relying on bike shops saves lots of weight, but leaves much more to chance. On the other hand, a loaded tour in a developed country (US/Canada/Europe) requires a smaller tool and spare kit. For example, a three-month trip across the USA requires minimal tools. Bike shops are abundant in America and, assuming you begin with a well-maintained set of wheels, three months is not really enough time to expect major breakdowns. For touring cyclists on extended trips through undeveloped parts of the world, riders should be prepared to deal with the occasional breakdown and major repairs. Of course, just having the right tool is not enough. I recommend taking the time to learn and practice bike repairs before the trip begins. It's much easier to learn to replace a broken spoke in a workshop than on the side of the road. Tools for bicycle touring have to be lightweight enough to be carried in bike panniers or a seat bag, yet adequate to cover emergency roadside repairs and regular maintenance.
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- flat tire - see
preventing flat tires - replace broken spokes - replace broken cables - repair broken chain |
- tightening bolts - adjusting gears - true wheels - clean and lube chain - packing/unpacking bikes for airlines |
There are a lot of ways of categorizing tool kits but I like to boil it down to three different levels of riders/travelers. I expand each level with a whole page explanation in more detail. Here is a summary and list of tools. Everyone's tour and specific needs are different but I hope these lists give a reference to start with.
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Day Rider Anyone who does most of their repairs at home and just needs the minimum on their regular rides. |
Intermediate
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Advanced
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pump
bike multi tool:
presta valve adapter
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tire
pressure gauge
replacement spokes If Needed: |
chainring bolt tool
extra brake pads
stove repair kit |
| These lists do not include extra parts like zip ties, hose clamps, frame bolts, electrical tape, duct tape, super glue and more. | ||
Because I live on tour, usually in Advanced bike touring situations, I have a pretty big set of tools and only feel comfortable if I can take my whole bike apart with what I'm carrying. At one time or another I've used all my tools. My tool kit in my panniers expands and contracts depending on where I'm traveling. I tend to help other cycle tourist I meet and like to be prepared.
Truing a wheel with my spoke wrench on the Alaska/Yukon border.
Saving money while traveling page
Free Camp while Bicycle Touring
Choosing Tool Kits Common Roadside Repairs Bicycle Tool List What Do I Do? more
Three levels of tools to carry on a bicycle tour:
#1 Day Rider
#2 Intermediate Bike Touring
#3 Advanced Bike Travel

Park Tool Big Blue Book of Bike Repair
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Click to see the full line of Ortlieb bags for sale
I have used several brands of bicycle panniers and
highly recommend Ortlieb.
See Why I switched to Ortlieb waterproof Panniers?


Cycle Touring Racks: Why chromoly steel is best.
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Heavy Duty Travel Tested
Sealed Cartridge Hubs.
Take a look at the strongest hubs built specifically for touring

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